How a ChappyWrap Blanket Is Made | Quality Craft + Materials

Where Quality Meets Comfort

Every ChappyWrap is the result of careful craftsmanship and trusted partnerships. Our blankets are woven in highly respected, family-owned mills in Germany and Poland – renowned for their expertise and attention to detail.

This thoughtful approach ensures every Chappy is made to the highest standard of quality. Every detail from the yarns to the stitching is chosen with care, so each blanket carries the quality and comfort that our founder, Beth, imagined from the very start.

It starts with the fabric.

When it comes to comfort against the skin, all-natural cotton ranks highest in popularity amongst all fibers. ChappyWraps are made from a blend of 58% premium cotton fibers, 35% acrylic, and 7% polyester. Our unique blend allows for repeated washing and ensures our blankets are resistant to shrinking, pilling, and static.

Next comes the weave.

Unlike printed or dyed fabrics, our designs are woven directly into the blanket using Jacquard looms. Each yarn is twisted and placed with care so the cotton sits next to your skin, while inner fibers add durability and strength. This special weave is why your ChappyWrap keeps its softness wash after wash.

Hand-finished softness.

Once woven, the fabric goes through a process called napping, where fibers are gently lifted to create that signature feel. We repeat this step up to 16 times for extra softness and fullness. Every roll of fabric is then hand-checked by our mill team, who decide how much to fluff the fibers depending on the design. That’s why some Chappies feel extra plush, while others have a smoother, softer finish – each one is unique.

The Finishing Touches

The outer binding featured on every single Chappy is stitched and sewn by hand at sewing machines. Then, the edges of the binding are manually trimmed to finish each piece. Our mill team's expertise and hand-finished work are vital to the quality, softness, and durability of a ChappyWrap.